Product & Process Development
Our Advanced Composites Design (ACD) team includes the best engineering talent in the field, and will work closely with you to develop and implement solutions that readily scale up to meet high-volume manufacturing demands.
With all the fibers and thermoplastic resins available on the market for making composites, material selection is a critical engineering decision that impacts cost, performance and manufacturability.
Performance requirements include weight, stiffness, toughness and environmental factors. Our specialized engineering process results in an extremely efficient development cycle, and accounts for issues including depth-of-draw, radii limitations and tool design.
Industry-Leading Expertise in Fiber-Reinforced Thermoplastic Composites
Fiberforge engineers utilize software, in-house laboratory testing equipment and an extensive knowledge base on composite design to improve product performance and reduce cost. Our engineers will consult with you on various thermoplastic requirements.
We carefully tailor fiber orientation and thickness within the part to optimize part performance, while our patented manufacturing processes improves throughput and minimizes cost.
For customers who invest in the Fiberforge RELAY® Station or a turnkey system, our development team helps build in-house manufacturing tools based on our intellectual property and patent portfolio.
Advanced Composite Engineering Experience & Services
- Complex computer aided design
- Composite part prototyping
- Materials characterization, qualification & testing
- Composites design & analysis
- Machine design & automation
- Tooling design
- Thermoforming process development
- Lean manufacturing and quality systems
- Process development and optimization
Contact Us to speak with the Fiberforge team of advanced composite engineers.

